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Case Study: Restoring Fan Coil Units in a 34+ Year Old Condo Complex

Shax HVAC was approached by a condo complex with aging fan coil units that were over 34 years old. The building was experiencing multiple HVAC issues, such as poor air quality, rusting components, and malfunctioning coils, leading to increasing energy bills and potential flooding risks. Our team was tasked with restoring the system to improve efficiency, reduce costs, and ensure safe, reliable operation.

Sajad Shaker
September 23, 2024
3
min
Contributors
Sajad Shaker
CEO & Founder

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Challenges Faced:

1. Insulation Deterioration & Mold Formation: Insulation in the fan coil units had deteriorated over time, leading to mold growth and a potential health risk for residents. Insulation particles were also clogging drains, increasing the likelihood of future floods.

2. Rusted Drip Pans: Rust was causing cracks in the drip pans, which allowed particles to flow into the drain system. If left unchecked, this could have led to severe clogs and water damage.

3. Inefficient Coils: The fan coils had reached the end of their lifecycle, causing inefficiencies in cooling and heating. This led to higher energy consumption and reduced system performance.

Before

Solutions Implemented:

1. Comprehensive System Evaluation: Our team thoroughly inspected the HVAC system, identifying all issues with insulation, rust, and coil performance.

2. Work Area Preparation: Safeguards were set up to protect walls, floors, and communal spaces during the repair and replacement process.

3. Safe Removal of Old Fan Coil Units: We implemented a cautious removal process to contain and dispose of all contaminants, such as rust and mold, without spreading them to other areas.

4. Installation of New Fan Coil Units: Our technicians installed new, high-efficiency fan coil units, including proper insulation, supply and return water connections, piping, and electrical components. The installation followed manufacturer guidelines to ensure optimal performance.

5. Quality Assurance & Testing: After installation, we performed rigorous quality testing to confirm the system was functioning properly and efficiently. All components were verified to meet condo-specific standards.

6. Resident Training: We provided a detailed walkthrough to ensure the condo residents understood how to operate their new fan coil units. This training helped residents manage the system with confidence, maximizing energy efficiency.

7. Post-Installation Support: Our team provided ongoing support and follow-up visits to address any questions and ensure the continued proper operation of the system.

After

Results & Impact:

Enhanced Air Quality: The removal of mold and rust improved indoor air quality, contributing to a healthier living environment for the residents.

Long-Term Cost Savings: The new fan coil units operate more efficiently, leading to significant energy savings for the building. By preventing future repairs and flood risks, the condo management also avoided expensive emergency costs.

Improved HVAC System Reliability: The building’s HVAC system now operates reliably, providing consistent cooling and heating without interruption.

Highlights:

Cost Efficiency: The installation of new fan coil units resulted in long-term energy savings and reduced maintenance costs.

Time Savings: Our streamlined process ensured minimal disruption to the residents, completing the project on time.

Customer Satisfaction: The condo management and residents were extremely pleased with the professionalism, efficiency, and quality of the installation. Our follow-up support has been instrumental in maintaining trust and reliability.

Restore Comfort and Efficiency – Get Your Free HVAC Estimate Today!

Want to ensure your HVAC system is running efficiently and safely? Contact Shax HVAC for a free estimate today and see how our expert team can restore comfort and reliability to your home or condo. Call us at (647) 333-3655 or schedule an appointment here.

Q1: How long does a typical fan coil unit last?

Fan coil units generally last between 15-20 years. After this period, they can become inefficient and prone to malfunctions, requiring replacement to maintain optimal performance.

Q2: What are the signs that a fan coil unit needs replacement?

Common signs include reduced heating or cooling efficiency, unusual noises, visible rust, leaks, and increased energy bills. If you notice any of these, it’s time to schedule an inspection.

Q3: Can rust and mold in the fan coil unit affect indoor air quality?

Yes, rust particles and mold growth can circulate through the air, potentially causing health issues for residents, such as respiratory problems or allergies.

Q4: How does regular maintenance help prolong the life of HVAC systems?

Regular maintenance helps identify and resolve minor issues before they escalate into major problems. It also keeps the system running efficiently, preventing premature wear and tear on components.

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